Description
Four-high leveling machine is a cold-rolled leveling device for sheet metals and strip plates. The four-high roller straightening machinery can be used with various rolling machines and uncoiling machines to constitute a main production line. This leveling equipment can also be used alone. Four-high leveling machine is applicable to metallurgy, shipbuilding, boiler, metal structure, machinery manufacturing and other industries. The whole roller straightening machinery adopts framework structure with the movable mold beam moving up and down and two rows of working rollers as the main roller. It adopts mechanical transmission and electrical control operation. The dial plate displays the adjusting amount. This four-high leveling machine features high precision, high energy, high efficiency, low noise and easy maintenance. Four-high roller straightening machinery is an ideal sheet leveling equipment.
Main Parts
The leveling roller and multiple sets of support roller constitute the four-high roller structure of the four-high leveling machine.
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Straightening roller materials including 42CrMo, GCr15, 9CrSi and 9Cr2Mo are available in our company.
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Distribution box of this roller straightening machinery is homemade. The gear adopts 20CrMnTi penetration gear.
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HB four-high leveling machine supplies manual adjustment and electric adjustment optional for customers.
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The handling of straightening roller includes quenched and tempered to stress, quenching (HRC54, HRC60), cold plate, stainless steel plate, and surface plated hard processing of leveling roller.
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This roller straightening machinery is mainly applicable for leveling carbon steel plates and stainless steel plates.
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We mainly use manual or electric pump centralized lubrication for four-high leveling machine.
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Our company provides ZQ standard, ZY-hardened and TR hardened reducers.
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The universal connecting shaft adopts automobile cardan shaft or metallurgical cardan shaft.
Maintenance of Four-High Leveling Machine
After debugging, the four-high roller straightening machinery can be put into use. Users should know some knowledge about its maintenance including the following aspects:
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Place grease where there are grease fittings once a month. This can be beneficial to bearing's lubrication.
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Pay attention to the cleaning of roller surface. Welding slag, short sheet metal or other things are prohibited to fall into the gap between rollers so as to avoid damaging leveling roller of this four-high roller straightening machinery (four-high leveling machine).
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After long-term use, users should remember to check whether there are loose screw nuts. If there are, use wrench to screw them tightly.
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If customers encounter professional problems about this leveling equipment, ask professionals for help.
Parameters of Four-High Leveling Machine
|
Model
|
Max. Leveling Thickness
|
Max. Leveling Width
|
Min. Leveling Thickness
|
Distance between Working Rollers
|
Diameter of Working Rollers
|
Number of Working Rollers
|
Leveling Speed
|
Main Motor Power
|
|
|
mm
|
mm
|
mm
|
mm
|
mm
|
|
m/min
|
kw
|
|
W43-3×1600
|
3
|
1600
|
0.8
|
80
|
75
|
15
|
14.4
|
18.5
|
|
W43-6×2000
|
6
|
2000
|
1.5
|
100
|
95
|
13
|
9
|
37
|
|
W43-10×2000
|
10
|
2000
|
2.5
|
150
|
140
|
13
|
9
|
45
|
|
W43-12×2000
|
12
|
2000
|
3
|
160
|
150
|
11
|
9
|
55
|
|
W43-12×2500
|
12
|
2500
|
4
|
160
|
150
|
11
|
7
|
63
|
|
W43-16×2000
|
16
|
2000
|
4
|
200
|
180
|
11
|
7
|
75
|
|
W43-16×2500
|
16
|
2500
|
4
|
200
|
180
|
11
|
6
|
75
|
|
W43-16×3200
|
16
|
3200
|
4
|
210
|
180
|
11
|
7
|
90
|
|
W43-20×2500
|
20
|
2500
|
5
|
250
|
230
|
9
|
6
|
75
|
|
W43-25×2500
|
25
|
2500
|
6
|
250
|
230
|
9
|
7
|
90
|
|
W43-30×3000
|
30
|
3000
|
10
|
400
|
340
|
7
|
5
|
85
|
|
W43-32×2000
|
32
|
2000
|
8
|
300
|
260
|
9
|
7
|
110
|
|
W43-40×2500
|
40
|
2500
|
10
|
400
|
340
|
7
|
7
|
132
|
Note
Users need to establish safety awareness when operating the four-high roller straightening machinery. Pay attention to personal safety as follows.
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Operators must be far away from any rotating parts. When the feeding materials are sent into the four-high leveling machine, please remember to stay far form rollers. Clothes and hands are also forbidden to be too near to the machine. If the rotating speed suddenly increases, operators are prohibited to pin down the plate strongly so as to avoid involving in the machine.
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When checking, maintaining or refueling, operators must ensure that the power supply of this roller straightening machinery has been cut off.
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When operators work on the operation panel, they require coordination with feeding personnel. If runaway phenomenon appears, turn off the power supply of the four-high leveling machine immediately.
